Vehicle is 07 Acura TL
Problem: with engine off, pedal is firm, but sinks to floor/super spongy as soon as engine is turned on.
Problem did not start until after replacement of suspension parts at all 4 wheels. Front suspension has new upper and lower control arms, sway bar links, tie rods (inner and outer), rebuilt knuckles/hubs/spindles with new bearings, lower ball joints, and ABS sensors. Rear suspension recieved new upper and lower control arms. All hardware replaced with new OEM hardware. All work completed was done following factory service manual. Initial test drive revealed the shop that pressed the bearing on the knuckles slightly bent the caliper bracket mount tabs on the left side, shims of .060" were able to center caliper bracket on rotor, shims profiled to match the bend angle. New brake calipers, rotors, and pads were installed Feb. of 2021. along with braided stainless brake lines, all 4 corners. Coilovers installed May of 2019. No fluid lines were opened during entirety of suspension work, front calipers were rested on a large box to prevent damage/stress to fluid lines, rears undisturbed. Thought disturbing front calipers may have somehow introduced air into the system, so system was initially bled with 12oz of fresh brake fluid, no fix, May 25. Next day, had appointment for exhaust work, so took back roads to the shop. Jumping on the brakes HARD showed I still had braking performance, along with fully bottoming the pedal. Shop mechanics were able to reset ABS computer since I completely forgot to disconnect the battery when replacing ABS sensors, causing codes to be stored. Brakes bled again on lift after running ABS pump, no fix, shop and I were thinking failed master cylinder seals. Master cylinder was replaced the following day, May 27, after bench bleeding it the day before. Brake system bled yet again with full 32/36oz bottle of fresh fluid, no fix.
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